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Sage 200 | Manufacturing




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Sage 200 Manufacturing


The Manufacturing Suite, which includes the Bill of Materials(BoM)module, will provide your business with an incredibly sophisticated, fully integrated solution to your manufacturing requirements.


  • Utilise the Planning features to analyse your current and future production demands, generate a list of requirements to meet those demands efficiently and in-line with your manufacturing deadlines.
  • Monitor your supply chain dependencies in great detail, enabling you to improve your productivity and profitability.
  • Produce Certificates of Conformity with your manufactured items, enabling you to monitor quality standards over time.
  • Manage your resources and improve your production deadlines considerably, with a solution tailored to your industry.


MPS (Master Production Schedule)


The MPS module analyses all of your current Manufacturing requirements and produces a Master Production Schedule of finished items.
  • Analyse requirements from Sales Order Processing, Estimating, Make to Stock and Sales Forecasts.
  • Link Sales Orders with Batch Works Orders in order that specific Works Orders fulfil specific Sales Orders.
  • Review a summary of items spread across time periods.
  • Setup and configure MPS to work alongside your existing processes.


MRP (Material Requirements Planning)


The MRP module analyses stock projections in relation to demands and generates appropriate recommendations based on these.

  • From Supplier and BoM lead times to minimum, current and on-order stock levels, component locations and Batch sizing rules, MRP backs its recommendations with intelligent analysis.
  • Amend, Combine and Split recommendations to suit your operation.
  • Automatically generate Purchase Orders and Works Orders from the MRP.
  • Introduce version control to your MRP so you can review the history at any point in time.

Works Order Processing


Working alongside the Operation Times module, the Works Order module records the manufacture of parts using components specified on the BoM or in the estimate.
  • Works Orders can be automatically generated following a range of pre-defined activities such as raising Sales Orders, actioning recommendations in the MRP module, from the BoM Trial Kitting and by converting an estimate.
  • Scrap or substitute traceable components for added flexibility.
  • Enter progress and operation times retrospectively against Works Orders.
  • Benefit from real time processing, logging in and out of jobs in accordance with your daily activities.


Estimating


Using information from Stock Control, the labour register, machine register and operations register, the Estimating module can produce quick and accurate estimates for one-off items or non-repetitive itembatches in your manufacturing environment.

  • Print, copy, re-cost, cancel and delete estimates.
  • Save time by converting estimates directly into Works Orders and BoMs.
  • Create and manage multiple-item estimates.
  • Estimates can be converted to jobs and processed through MRP.


Planning


The Planning module brings together the Sales Order Processing, Estimating, Make to Stock and Sales Forecasts modules to create Demands.

  • Consider all demands to plan production efficiently.
  • Scrap or substitute traceable components for added flexibility.
  • Enter progress and operation times retrospectively against Works Orders.
  • Benefit from real time processing, logging in and out of jobs in accordance with your daily activities.


Graphical Planner


Produce flexible schedules and identify potential resource issues, prompting your operation to change plans to avoid production hold-ups.

  • Working alongside MRP, The Graphical Planner presents an accurate, visual representation of your current schedules for the identification of opportunities, enabling you to improve your production delivery times with an optimised production plan.
  • Drag and drop jobs onto the Gantt chart to re-allocate your resources in real-time.
  • Manipulate the plans to analyse and apply alternative schedules.
  • Review complete jobs by operation or individual resource schedules enabling you to identify delays and resource bottlenecks.